Page 19 - Beverage Master_JuneJuly 2021
P. 19

Brewery & Distillery
                                                                                                      Craft Brewery
               and includes all-new, two-part poly-foam insula-     without waiting for a supplier’s delivery or wasting
               tion, paint, pipes and safety valves.                gas. It may also be a way to reduce the company’s
                                                                    carbon footprint since nitrogen releases fewer
                 “Typical cost savings on a refurbished tank over a   greenhouse gas emissions.
               new tank is between 20% and 30%,” said Hoffman.
               “If purchasing a new, refurbished or used vacuum       Some beverage producers are using CO2 and
               jacketed tank, it is extremely important that the    nitrogen blends to meet their needs. However, no
               vacuum is sound and the tank is complete with        other substitutes have proven effective for these
               refrigeration coils that afford the opportunity to   purposes at a cost-effective rate.
               add refrigeration if the vacuum becomes compro-
               mised. The coils are necessary to allow pressure     Safety Considerations for CO2 and Nitrogen
               control and avoid the possibility of high pressure
               and venting of CO2.”                                   Working with CO2 or nitrogen in any capacity can
                                                                    be dangerous without the proper training and safe-
                 Both the foam insulated and vacuum jacketed        ty protocols in place. Gas can collect at the bottom
               tanks are offered by Allcryo and work well under     of tanks and spill out onto the floor to create haz-
               most conditions, with the significant differences    ards. Production facilities should have a gas detec-
               being cost, application and the installation site.   tion system to alert workers to dangers or auto-
                                                                    matically activate ventilation systems. Preventative
                 “A vacuum jacketed tank does not require electric-  maintenance should include testing tanks for resi-
               ity, but the ability to control pressure in the tank is   due buildup and ensuring that gas supply lines do
               limited without an inner coil,” Hoffman said. “With   not have condensation or standing liquid inside.
               a foam insulted tank, the refrigeration loop main-   In-line filtration can be used to scrub away unde-
               tains the liquid CO2 in a constant pressure range.   sirable chemicals and moisture that collects during
               The system is set to automatically kick on when      the production process.
               necessary, and the balance of the time is not run-
               ning.”                                                 “Most people understand liquid nitrogen is cold
                                                                    enough to cause frostbite and cold burns if it direct-
                 Concerning installation, Hoffman said that most    ly contacts the skin,” Muse said. “Cryogenic gloves
               vacuum jacketed tanks are vertical and require a     and face shields should be used anytime there is a
               substantial foundation. However, a horizontal tank   risk of direct exposure to the liquid nitrogen.”
               might be more affordable if there is enough space
               available.                                             Liquid nitrogen should only be used in a well-ven-
                                                                    tilated area, where it may be necessary to install
                     Pros & Cons of CO2 and Nitrogen                oxygen monitors. Also, nitrogen expands to 700
                                                                    times its original volume when it changes from a
                 CO2 is the industry standard, which means that     liquid to a gas.
               it is readily available and well-tested for craft bev-
               erage purposes. However, CO2 can be challenging        “We use this expansion to pressurize or purge out
               and expensive to transport. Also, recent shortages   oxygen from containers, but if there is a nitrogen
               of CO2 have slowed production for some beverage      leak, it could eventually push all the air and oxygen
               producers.                                           out of an entire room,” Muse said. “If someone
                                                                    enters an area without enough oxygen, it can cause
                 Nitrogen offers a unique mouthfeel and smooth-     asphyxiation and death. Proper ventilation and oxy-
               ness because it is less soluble than CO2. Yet, it is   gen monitors help minimize this risk.”
               not beneficial for hop-forward beers that are meant
               to have a bite to them rather than a creamy con-       Vacuum Barrier provides pressure relief valves at
               sistency. Nitrogen can be used for various applica-  critical locations to eliminate the risk of over-pres-
               tions, including cleaning, pressurizing and inerting.   surizing and prevent explosions. If too much liquid
               These applications make it a practical choice and    nitrogen becomes trapped inside a sealed volume,
               cost-efficient since it is often cheaper than CO2,   the expansion from liquid to gas could create
               especially with onsite nitrogen generation. With     enough pressure to explode. Relief valves must be
               onsite generation, a producer can be more efficient  set at the correct pressure, so if they must open,








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