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Craft Brewery
                                                                                                  Brewery & Distillery

               The Best Approaches for Safety in



               the Brewery and Distillery


               By: Alyssa L. Ochs
                A      s a craft brewer or distiller, it’s easy to get
                       caught up in the day-to-day operations of
                       the beverage production process. After all,
                       from securing supplies to marketing prod-
               ucts and everything in between, there’s a lot to
               keep in order.

                 Among the many competing demands, safety
               sometimes gets taken for granted or overlooked.
               However, it’s essential to always keep safety on the
               radar and on the minds of staff. Beverage produc-
               ers can benefit from a little refresher on safety to
               protect their valuable workers while also maximiz-
               ing efficiency and productivity.

                Safety Hazards in Breweries & Distilleries

                 Because of everything involved in the brewing and
               distilling processes, many things can go very right
               or very wrong depending on how operations are        tours and bottle sales in a relaxed environment.
               run. Various hazards exist in a beverage produc-
               tion facility that workers need to be aware of and     “As a chemical engineer with significant global
               trained to address.                                  experience, it is my opinion that distillery stills
                                                                    should never be direct-fired, as that is simply too
                 Injuries can occur due to lifting, pushing and car-  intrinsically unsafe regardless of how large the
               rying equipment or because of falls on slippery      installed base may be,” he said. “Steam, preferably
               floors. Working at tall heights and on ladders can   through a vessel jacket or coils, is the best and saf-
               cause injuries, while clutter left behind on floors   est design, although other heating fluids, such as
               and in confined spaces can cause tripping. Carbon    circulating nonflammable hot oil, are acceptable.
               dioxide gas, boiling liquids, steam, hot surfaces and   Electric heating coils are also acceptable but less
               not being properly trained to use machinery pose     preferable for a number of reasons.”
               hazards. Other causes for concern are flammable
               chemicals, broken glass and grain dust exposure.       On the brewery side of things, Beverage Master
               Meanwhile, repetitive movements without good         Magazine connected with Chad Gunderson, the
               ergonomic tools can put employees at risk, and       president, CEO and head of brewing operations at
               high noise levels can cause ear damage.              Half Brothers Brewing Company in Grand Forks,
                                                                    North Dakota. Half Brothers is a family-friendly
                 “All semi-finished and finished products are flam-  craft brewery specializing in creating unique beers
               mable, so proper engineering and procedural con-     with innovative ingredients and techniques in a
               trols must be designed, installed and tested, and    relaxed gathering spot with a taproom, kitchen, live
               all staff trained on these controls and procedures,”   music and local art.
               said Rich Buoni, founding owner of Pennsylvania
               Distilling Company in Malvern, Pennsylvania.           When asked about the most important safety con-
               Pennsylvania Distilling is a small distillery that pro-  cerns that brewery owners and employees should
               duces grain-to-glass vodka, whiskey, rum and gin.    be aware of, Gunderson said that “how to properly
               Its location offers tasting flights, artisan cocktails,   handle cleaning chemicals, hot water, hose man-
                                                                         BEVERAGE MASTER       June - July  2021      23





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